By Robert Hansen
- Develops a minimal set of definitions, a tradition software, together with 3 tools of computation, and reconciliation of OEE and numerous losses.
- Provides the platform and purposes for upkeep and creation to paintings synergistically.
- Helps to spot the hidden manufacturing facility” that exists in the present process so as to start leveraging its' strength into genuine final analysis effects.
- Integrates the well-known Theory of Constraints” features into a simple to appreciate shutdown approach instance.
- Contains many functional examples all through to demonstrate recommendations and techniques in a manner everybody can simply comprehend.
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Additional resources for Overall Equipment Effectiveness - A Powerful Production-Maintenance Tool for Increased Profits
3) is used each time. 5 percent yield for normal production activity. 6 percent 40 CHAPTER 2 Note: Nakajima doesn’t calculate TEEP Method 2: OEE Using Event Time Records Scheduled Time = Total Time - Excluded Time = 2400 - 570 = 1830 min - Runtime = 1000 + 340 = 1340 min Operating Speed Rate = (1000 min. 0) + (340 min. 4 percent Method 3: OEE Based On Good Units Transferred Accurate OEE can be determined by multiplying Theoretical Cycle Time, Number of Good Units, and Schedule Time. An event time record is not required, except for detailing profitable OEE opportunities.
To help understand how OEE impacts manufacturing’s contribution to the bottom line (operating income before interest expenses and taxes), we can look at a hypothetical factory in three different situations. 1, a base case establishes the current situation. 2 considers the same factory with an improved OEE, making the same amount of product. 3 then looks at the same factory with an improved OEE, but selling all it can produce. This analysis will demonstrate how even small increases in OEE can leverage into big increases in the bottom line.
7. Goldratt, Eli. Critical Chain. Great Barrington, Massachusetts: The North River Press, 1997. 8. , E. Myers, R. Underwood, and others. " Reliability Magazine Volume 5 Issue 2, (June 1998): pages 4-12. 1 Definitions of OEE Categories T his chapter introduces definitions of OEE categories, a sample production report, summary results with OEE calculations, and a reconciliation of the various OEE results and losses. The categories that follow are suggested as a basic set for nearly every key manufacturing area.